A 45m stadium high mast must support a large floodlight load at a significant height while maintaining structural safety, lighting performance and service access. Jieyao develops project-specific 45m high mast systems for cricket stadiums, football grounds, athletics venues, ports and other large-area facilities. The supply scope can include mast sections, head frame or lowering ring, floodlight brackets, winch system, electrical equipment, base plate, anchor bolts, lightning-protection interface and engineering documentation.
This product is not a standard catalogue pole. Every 45m system should be designed from the actual wind speed, fixture weight and projected area, quantity of lights, aiming arrangement, maintenance method and soil condition. A proposal should only be finalized after these inputs are reviewed.
| Required input | Why it matters |
|---|---|
| Project location and wind speed | Defines wind pressure, structural demand and foundation reactions. |
| Fixture quantity, mass and dimensions | Determines gravity load and effective projected area at mast top. |
| Stadium CAD layout and target lighting level | Used to calculate mast positions, aiming angles, lux and uniformity. |
| Soil investigation | Required for final foundation dimensions and settlement checks. |
| Maintenance strategy | Determines fixed platform, climbing access or raising/lowering design. |
| Electrical and control specification | Defines cable size, distribution, dimming and event-lighting controls. |
| Corrosion environment | Determines galvanizing, paint and coating requirements. |
A stadium mast may carry many floodlights, but the maximum permissible quantity cannot be determined from the mast height alone. The structural engineer must review the combined dead load, wind-exposed area, eccentricity, ring or platform weight, cabling and accessories. Floodlight aiming must also leave adequate clearance for heat dissipation, adjustment and maintenance.
Jieyao can coordinate circular rings, multi-level frames or asymmetric stadium platforms. The final layout is shown on the approved general arrangement drawing together with fixture positions, bracket orientation and cable routing.
Stadium lighting must address both horizontal and vertical illumination. The design may also need to consider glare, camera direction, spectator comfort, emergency operation and future broadcasting requirements. Jieyao can prepare DIALux or compatible lighting calculations using the selected floodlight photometric data.
The mast is manufactured from high-strength steel plate formed into tapered polygonal sections. Section quantity, wall thickness, overlap length, base geometry and door reinforcement are calculated for the project load case. Internal and external hot-dip galvanizing provides the primary corrosion barrier. A compatible powder coating or paint system can be added when the project requires a specific colour or enhanced coastal protection.
Depending on the total top load and the client's maintenance plan, the system may use a lowering light ring, fixed platform or specialized access arrangement. A lowering system normally includes an electric winch, gearbox, wire ropes, pulleys, guide devices, mechanical latches, limit controls and local electrical control. Its safe working load is selected from the full moving mass with the specified design factor.
Where the floodlights remain on a fixed platform, climbing, rest platforms, fall-arrest points and aviation or obstruction lighting must be coordinated with local regulations and the venue's safety procedures.
Jieyao can supply the base-plate drawing, anchor-bolt cage and foundation reactions. The final concrete foundation must be designed or verified by a qualified local civil engineer using the site's soil report, groundwater condition, concrete grade and applicable standard. Using a foundation from another project without checking the local soil and wind conditions is not recommended.
It may be technically possible for a specially engineered system, but no responsible manufacturer should confirm this from quantity alone. The engineer must check each fixture's weight and projected area, the frame arrangement, site wind speed and the complete top load.
A project-specific design can be evaluated for that wind criterion after the wind definition, terrain category, safety factors and fixture EPA are confirmed. Structural calculation and foundation reactions should form part of the approval package.
The answer depends on the field geometry, mast setback, target lighting class, floodlight photometry and obstruction limits. A lighting simulation is required before the quantity is fixed.
Jieyao can prepare sectional packing, container loading guidance, erection sequence, assembly drawings and remote technical support. Site lifting must be carried out by a qualified contractor using an approved method statement.
Send the stadium layout, mast locations, target lux, wind speed, fixture information, soil report, electrical requirements, destination and project specification.
Discuss your 45m stadium project through the Jieyao inquiry page, or review other high mast lighting systems.
Our structural designs are based on local wind data. Standard designs withstand winds up to 160km/h (45m/s), with reinforced options for hurricane-prone regions.
It depends on the mounting height and required lux levels. Generally, for a 25-30m pole, high-power LED floodlights ranging from 400W to 1000W are recommended.
High mast light refers to poles typically 20m (65ft) or taller. It is widely used in airports, seaports, highways, stadiums, and logistics hubs to provide uniform illumination over a vast area.
Q345B has higher yield strength, allowing taller, slimmer poles to remain safe while reducing weight and improving wind performance.
Yes. For coastal cities, we provide anti-corrosion powder coating that meets 500-1000 hours of salt spray test requirements.
High mast poles are designed for large-area outdoor lighting, and their height usually depends on the size of the space that needs to be illuminated.
We use high-strength carbon steel such as Q235B or Q345B, bent into polygonal shapes (usually 12 or 16 sides) and hot-dip galvanized both internally and externally.
Raising & Lowering systems feature an electric winch to lower the light ring to ground level for maintenance. Fixed systems require a bucket truck or ladders for servicing.
It consists of an electric winch, stainless steel wire ropes, pulleys, and an automatic latching mechanism. Once reaching the top, the ring locks mechanically to relieve tension from the ropes.
No. Our systems feature an automatic mechanical latching system and safety brakes to ensure the ring stays secure even without rope tension when in the locked position.
Yes. Each pole is equipped with a lightning rod at the top and dedicated grounding bolts to connect to the foundation grounding system.
We use professional asymmetrical optical lenses (such as Type IV or Type V) to ensure uniformity over large areas and minimize glare.
Through shields and precise light distribution design, we confine excess light to the target area, reducing interference for the surrounding environment and drivers.
A concrete foundation must be poured based on pole height and soil conditions. We provide detailed foundation drawings and anchor bolt cages.
In standard outdoor environments, hot-dip galvanizing provides rust protection for over 25-30 years without requiring additional painting.
Yes. Due to height limits, poles over 20m are typically split into 2-3 telescopic sections for convenient shipping in 40ft containers.
No. Sections are joined via overlap (telescopic fit) using gravity or hydraulic force. This mechanical joint is more flexible and fatigue-resistant than welding.
Yes. Our professional lighting design team provides free Dialux simulation reports based on your site’s CAD drawings to optimize lighting layouts.
Yes, we have extensive project references in the Middle East, Southeast Asia, and South Africa. We can provide photos and technical parameters upon request.
We typically offer a 10-year warranty on the pole structure and a 5-year warranty on the LED fixtures and lifting systems.
Yes. Our light rings can be customized with brackets to accommodate CCTV cameras or other security sensing devices.
EPA refers to the Effective Projected Area of the pole and fixtures under wind pressure. It is a critical parameter for calculating structural safety.
Technically yes, but due to high power consumption, very large solar arrays and battery banks are required. We typically recommend grid-tied or hybrid systems.
We use high-quality stainless steel or plastic-coated wire ropes and recommend regular greasing during annual inspections.
Yes. With intelligent control systems, you can remotely adjust brightness and scheduling to maximize energy savings.
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Get a custom lighting solution and quotation for your project. Outdoor lighting manufacturer in Yangzhou, ChinaAbout Jieyao LightingYangzhou Jieyao Lighting Equipment Co., Ltd. is an outdoor lighting manufacturer focused on solar street light systems and high mas... Do you have any questions or requests?
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