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20m High Mast Lighting System for Interchanges and Yards

short introduction:Project-configured 20m high mast lighting system for highway interchanges, logistics yards, parking aprons and industrial sites, with fixed or lowering headframe options.
  • Product details
  • Wide-area lighting for interchanges, yards and transport hubs

    20m High Mast Lighting System

    A project-configured 20 meter high mast light combining a tapered galvanized mast, fixed or lowering headframe, LED floodlights, electrical equipment, anchor system and engineering support for efficient large-area illumination.

    15 yearsIndustry experience
    10,000 m²Manufacturing facility
    35 peopleProduction and support
    2017Company established
    Request a Project Configuration
    Product overview

    A compact high mast system for demanding sites

    A 20m high mast light is often selected where conventional street-light poles would require many locations, yet a taller 30–45m system would be unnecessary. Typical sites include highway interchanges, toll plazas, logistics yards, industrial access areas, parking aprons and broad municipal junctions.

    The mast is not selected by height alone. Floodlight quantity, aiming, total effective projected area, wind basis, maintenance method and foundation conditions must be coordinated. Jieyao reviews these inputs before confirming shaft geometry, headframe, base plate, anchor bolts and electrical arrangement.

    20m high mast lighting system at a highway interchange

    Illustrative engineering visualization prepared for product selection. Final configuration follows the approved project design.

    System options

    Fixed-head or raising-and-lowering configuration

    Fixed headframe

    Simple structural arrangement for sites where a mobile platform or lifting equipment is available for maintenance. Circular, polygonal or bracket-style headframes can be configured to the lighting plan.

    Lowering ring

    A motorized winch, wire-rope and pulley system brings the floodlight ring to a controlled ground-level work zone. The operating and inspection procedure must be planned with the site owner.

    Project-specific optics

    Floodlight wattage and beam distribution are chosen from the photometric layout, not from mast height alone. Aiming should manage average light, uniformity, spill light and glare.

    Preliminary parameters

    Typical 20m high mast selection range

    ItemTypical optionFinal decision basis
    Nominal height20 mFinished grade and mounting level
    Mast formTapered polygonal steel shaftStructural calculation and transport length
    Floodlights6–12 typical; project-specificLighting level, uniformity and total EPA
    HeadframeFixed or motorized lowering ringMaintenance plan and suspended load
    Surface protectionHot-dip galvanized; coating optionalCorrosion exposure and appearance
    Wind designProject-specificWind speed, terrain, code and top equipment
    Foundation interfaceBase reactions and anchor planGeotechnical data and civil design

    These values are a selection framework, not a universal specification. Final dimensions are issued after engineering review.

    Engineering workflow

    From site inputs to an installable system

    1. Lighting review

    Confirm site dimensions, target illuminance, uniformity, surrounding constraints and proposed pole locations.

    2. Structural review

    Use the project wind basis, complete fixture EPA and headframe load to determine the mast and base reactions.

    3. Civil interface

    Provide reaction data and anchor arrangement so the local civil engineer can complete the foundation design.

    4. Production control

    Inspect material, fabrication, welds, dimensions, surface protection, electrical assembly and packing documents.

    Applications

    Where a 20m high mast light fits

    Highway interchanges

    Ramps, roundabouts, toll approaches and complex junctions requiring broad, coordinated illumination.

    Logistics and parking yards

    Loading zones, truck staging areas and vehicle aprons where fewer pole positions improve circulation.

    Industrial sites

    Plant entrances, storage areas and operational zones needing controlled wide-area floodlighting.

    Related resources

    Continue the engineering review

    Frequently asked questions

    20m High Mast Lighting System FAQ

    How many floodlights are used on a 20m mast?

    A preliminary range is often 6–12, but the final count and wattage must come from the photometric layout and the headframe load review.

    Is a lowering ring necessary at 20m?

    Not always. The choice depends on maintenance access, traffic management, site equipment and lifecycle planning. Both fixed and lowering configurations are available.

    Can the same foundation be used for every 20m mast?

    No. Foundation design depends on base reactions, wind basis, soil, groundwater, embedment limits and local code.

    What information is needed for a quotation?

    Provide a site plan, required lighting level, proposed pole positions, wind data, corrosion environment, maintenance preference, power supply, quantity and destination.

    Can the mast be supplied with LED floodlights and control equipment?

    Yes. Jieyao can configure the mast, headframe, project-selected LED floodlights, cables, distribution components and anchor system as one coordinated package.

    Who manufactures this 20m high mast system?

    Yangzhou Jieyao Lighting Equipment Co., Ltd. was established in 2017 and has 15 years of outdoor-lighting experience, a 10,000 m² facility and a 35-person team.

    Request a 20m high mast lighting proposal

    Send the site dimensions, lighting target, wind basis, maintenance preference, quantity and delivery location. We will review the inputs before recommending a system.

    Send Project Requirements


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FAQ,If you have any other questions, please contact us immediately

What is the wind resistance of your high mast poles?

Our structural designs are based on local wind data. Standard designs withstand winds up to 160km/h (45m/s), with reinforced options for hurricane-prone regions.

How do I choose the right LED power for high mast lighting?

It depends on the mounting height and required lux levels. Generally, for a 25-30m pole, high-power LED floodlights ranging from 400W to 1000W are recommended.

What is high mast light, and where is it typically used?

High mast light refers to poles typically 20m (65ft) or taller. It is widely used in airports, seaports, highways, stadiums, and logistics hubs to provide uniform illumination over a vast area.

Why is Q345B steel recommended over Q235 for high masts?

Q345B has higher yield strength, allowing taller, slimmer poles to remain safe while reducing weight and improving wind performance.

Can your fixtures pass high-standard salt spray tests?

Yes. For coastal cities, we provide anti-corrosion powder coating that meets 500-1000 hours of salt spray test requirements.

What Are the Most Common Heights for High Mast Poles?

High mast poles are designed for large-area outdoor lighting, and their height usually depends on the size of the space that needs to be illuminated.

What material is used for the high mast poles?

We use high-strength carbon steel such as Q235B or Q345B, bent into polygonal shapes (usually 12 or 16 sides) and hot-dip galvanized both internally and externally.

Fixed vs Raising/Lowering High Mast Light Systems

Raising & Lowering systems feature an electric winch to lower the light ring to ground level for maintenance. Fixed systems require a bucket truck or ladders for servicing.

How does the lifting system of a high mast light work?

It consists of an electric winch, stainless steel wire ropes, pulleys, and an automatic latching mechanism. Once reaching the top, the ring locks mechanically to relieve tension from the ropes.

Will the light ring fall if the wire rope breaks?

No. Our systems feature an automatic mechanical latching system and safety brakes to ensure the ring stays secure even without rope tension when in the locked position.

Do high mast poles include lightning protection?

Yes. Each pole is equipped with a lightning rod at the top and dedicated grounding bolts to connect to the foundation grounding system.

What type of lenses are used for high mast lighting?

We use professional asymmetrical optical lenses (such as Type IV or Type V) to ensure uniformity over large areas and minimize glare.

What is glare control in high mast lighting?

Through shields and precise light distribution design, we confine excess light to the target area, reducing interference for the surrounding environment and drivers.

How is the foundation of a high mast pole constructed?

A concrete foundation must be poured based on pole height and soil conditions. We provide detailed foundation drawings and anchor bolt cages.

What is the anti-corrosion lifespan of hot-dip galvanizing?

In standard outdoor environments, hot-dip galvanizing provides rust protection for over 25-30 years without requiring additional painting.

Can high mast poles be shipped in sections?

Yes. Due to height limits, poles over 20m are typically split into 2-3 telescopic sections for convenient shipping in 40ft containers.

Do telescopic poles require welding during installation?

No. Sections are joined via overlap (telescopic fit) using gravity or hydraulic force. This mechanical joint is more flexible and fatigue-resistant than welding.

Do you provide Dialux lighting simulations?

Yes. Our professional lighting design team provides free Dialux simulation reports based on your site’s CAD drawings to optimize lighting layouts.

Do you have project references for airports or seaports?

Yes, we have extensive project references in the Middle East, Southeast Asia, and South Africa. We can provide photos and technical parameters upon request.

What is the warranty period for high mast lighting?

We typically offer a 10-year warranty on the pole structure and a 5-year warranty on the LED fixtures and lifting systems.

Can high mast poles integrate surveillance systems?

Yes. Our light rings can be customized with brackets to accommodate CCTV cameras or other security sensing devices.

What is the EPA (Effective Projected Area) of a high mast?

EPA refers to the Effective Projected Area of the pole and fixtures under wind pressure. It is a critical parameter for calculating structural safety.

Can high mast lights be solar-powered?

Technically yes, but due to high power consumption, very large solar arrays and battery banks are required. We typically recommend grid-tied or hybrid systems.

How do you prevent the internal wire ropes from rusting?

We use high-quality stainless steel or plastic-coated wire ropes and recommend regular greasing during annual inspections.

Do your LED floodlights support 0-10V or DALI dimming?

Yes. With intelligent control systems, you can remotely adjust brightness and scheduling to maximize energy savings.

Contact Us

Get a custom lighting solution and quotation for your project.
Outdoor lighting manufacturer in Yangzhou, ChinaAbout Jieyao LightingYangzhou Jieyao Lighting Equipment Co., Ltd. is an outdoor lighting manufacturer focused on solar street light systems and high mas...

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Email: jay@jieyaolighting.com
Tel: +86 13815843784
WhatsApp: +86 13815843784
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